Manufacturing / Quality Control
Quality Management

6-Stage Quality
Control System

Every roll and label passes through six rigorous inspection stages — from raw material intake to final batch release — ensuring consistent quality for every order.

6
QC Stages
99.8%
Pass Rate
100%
Batch Traced
ISO 9001
Certified
Stage 01

Raw Material Inspection

Every incoming roll of base paper and chemical coating is tested for weight (g/m²), moisture content, brightness, and chemical composition before entering production.

Basis weight (±1g/m²)Moisture content (<6%)Brightness (≥80 ISO)BPA/BPS chemical test
Stage 02

In-Process Monitoring

Real-time sensors on every coating line monitor coating weight, drying temperature, and line speed. Statistical Process Control (SPC) charts flag deviations instantly.

Coating weight uniformityDrying temperature curveLine speed consistencyReal-time SPC alerts
Stage 03

Slitting & Rewinding QC

After coating, paper is slit to exact widths. Automated vision systems detect edge defects, splices, and surface contamination. Roll diameter and length are verified per batch.

Width tolerance ±0.5mmEdge quality inspectionRoll length verificationSplice detection
Stage 04

Thermal Performance Testing

Finished rolls are printed on reference printers at standard and extreme temperatures to verify image density, print speed compatibility, and image stability.

Print density (OD ≥1.0)Image stability testLow/high temp print testPrinter compatibility
Stage 05

Aging & Durability Test

Samples from each batch undergo accelerated aging (60°C / 80% RH for 24h) to simulate 5+ years of storage. Image retention must meet ≥80% density after aging.

Accelerated aging (60°C/80%RH)Image retention ≥80%Adhesive performance (labels)Chemical resistance
Stage 06

Final Batch Release

Each production batch receives a Certificate of Conformance (CoC) with full test data. Batch traceability codes are printed on packaging for end-to-end accountability.

Certificate of ConformanceBatch traceability codeAQL sampling inspectionCustomer-specific tests

Laboratory & Test Equipment

Basis weight tester (Mettler Toledo)
Moisture analyzer (Sartorius)
Spectrophotometer (X-Rite)
Thermal print test station
Accelerated aging chamber
Tensile strength tester
Optical microscope (200x)
BPA/BPS chemical analyzer

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