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ZhixinPaper quality control workflow for thermal paper and label production
Manufacturing
Inspection plan and release controls

6-Stage Quality Control System

Production batches are reviewed through the applicable inspection stages defined in the approved specification and order quality plan.

Incoming Material ChecksIn-Process Control
6
Available QC Stages
By Plan
Acceptance Criteria
Defined
Traceability Scope
On Request
Quality Evidence
Stage 01

Raw Material Inspection

Incoming materials are inspected or tested according to the approved material specification and sampling plan before release to production.

Basis weightMoisture contentBrightnessPhenol testing when required
Stage 02

In-Process Monitoring

Configured coating lines use inline monitoring and SPC alerts at defined sampling intervals and thresholds.

Coating weight uniformityDrying temperature curveLine speed consistencyConfigured SPC alerts
Stage 03

Slitting & Rewinding QC

After coating, paper is converted to the confirmed dimensions. Vision inspection, roll measurements, and acceptance criteria follow the applicable product specification and quality plan.

Order-specific width toleranceEdge quality inspectionRoll length verificationSplice detection
Stage 04

Thermal Performance Testing

Selected finished rolls are tested on reference printers under documented conditions when required by the approved specification and quality plan.

Specified print densityImage stability testDefined temperature testConfirmed printer setup
Stage 05

Aging & Durability Test

Accelerated comparative aging may be used under a documented laboratory method; it does not guarantee field storage life, which depends on material grade and exposure.

Documented aging methodSpecified retention criteriaAdhesive performance when applicableChemical resistance when required
Stage 06

Final Batch Release

Release records, declarations, test data, and traceability scope are provided when required by the approved order quality plan.

Applicable conformity recordDefined traceability codeApproved sampling inspectionCustomer-specific tests

Laboratory & Test Equipment

Basis weight tester (Mettler Toledo)
Moisture analyzer (Sartorius)
Spectrophotometer (X-Rite)
Thermal print test station
Accelerated aging chamber
Tensile strength tester
Optical microscope (200x)
BPA/BPS chemical analyzer

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